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Prototype production

 

We can meet customers' diversified needs flexibly even from a prototype manufacturing processes.

Prototype manufacturing is not only an expression of the process of customer needs, but is also the most important process that decides the full production method. Nakamura, with its abundance of prototype machines and its experience as a specialist gear manufacturer, can produce prototypes to meet the demands of the customer. Furthermore, we can propose plans on VA (Value Analysis) and VE (Value Engineering) as a trusted partner to improve precision and the material used in the production of gears to improve future production.
 
Main equipment for prototype production
NC gear hobbing machine (kasifuji KB-200) NC gear shaving machine (Mitsubishi FA30CNC)
NC gear hobbing machine (kasifuji KN-150) NC machining center (Kitamura 3XI)
NC gear shaper (Mitsubishi SD15CNC) NC chamfering machine (Sinsei Giken TFG-200CNC)
NC gear shaper (Mitsubishi SB40CNC) NC chamfering machine (Mechatro Giken PRG-1NC)
NC gear shaving machine (Kanzaki GSF-400B)  
Range of prototype gear
category division outside diameter(mm) module JIS grade
max min max min
Spur gear external 220 8 5 0.3 2-7
internal 200 60 4 1 4-7
Helical gear external 220 8 5 0.3 2-7
internal 200 80 4 1 4-7
Screw gear external 120 15 2 0.5 4-7
Worm external 50 8 3 0.5 4-7
Worm wheel external 200 20 3 0.5 4-7
Bevel gear external 50 15 2 0.5 4-7
Crown gear external 50 20 1 0.3 5-7
(Note1) Double-gear with taper, gear with flange and crown gear can also be produced.
(Note2) Other module or grade gears not specified herein can be inquired.
NC chamfering machine
NC chamfering machine
 
NC machining center
NC machining center
     
NC gear shaper
NC gear shaper
 
NC gear shaving machine
NC gear shaving machine
 
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